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  • BHP Mitsubishi Alliance (BMA)
Energy
Industry

Hay Point Berth 2 independent review

Australia
Independent technical review
    Customer
    Aspec Engineering PTY Ltd/BHP Mitsubishi Alliance (BMA)
    Place
    Australia

    Type of services

    Independent technical review
    Rendel was appointed with ASPEC Pty on the Shiploader and Berth Replacement (SABR) Project to carry out an independent structural review of the existing Berth 2 caissons and proposed design of the new Berth 2A at the Hay Point Coal Terminal in Queensland, Australia.

    The terminal is owned and operated by BHP Mitsubishi Alliance (BMA), a 50-50 joint venture between BHP and Mitsubishi Development Pty Ltd. BMA is Australia’s largest metallurgical coal miner and exporter.

    The SABR project scope included the disassembly of the existing Berth 2 superstructures (including topsides, wharf deck structure, link structure and associated conveyor structures) and Shiploader SL2, and the fabrication and installation of new Berth 2A and Shiploader SL2A structures. The existing caisson structures were retained and reinforced, with the new berth topside structures and wharf deck raised to provide an acceptable cyclone immunity level.

    Rendel provided an independent technical review on the new berth structures on the following areas:

    • Existing caissons
    • Steel jackets
    • Jacket foundations
    • Wave actions to the jackets and caissons

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    • Metro tunnel
    Infrastructure
    Underground structures

    Melbourne metro tunnel shafts

    Australia
    Independent design check; value engineering
      Customer
      Cross Yarra Partnership
      Place
      Australia, Melbourne

      Type of services

      Independent design check; value engineering

      The multi-billion Metro Tunnel will create a new rail line with high-capacity trains and five new underground stations in Melbourne, Victoria by 2025. The Tunnel and Stations package is being delivered under an availability based Public Private Partnership by Bouygues Construction Australia as part of Cross Yarra Partnership, together with Lendlease Melbourne Metro, John Holland and Capella Capital. The 9km long twin tunnels are constructed by TBMs up to 40 metres beneath the city’s surface.

      Rendel has been engaged to perform an independent check of the steel reinforcement ratio one on the Franklin East Shaft, a multi-storey underground structure to be constructed within an already excavated temporary shaft through the bottom-up method. The study consists of benchmarking the steel ratio resulting from the certified design against the steel ratio commonly found on similar projects, developing a calculation model to determine an optimised steel ratio and preparing detailed steel reinforcement drawings for a typical slab and a typical peripheric wall.

      Rendel has also been engaged to investigate the possibility of optimising the construction sequence for the shaft at La Trobe Street. This shaft is constructed using the top-down method with the use of temporary plunge columns to support the structures. The optimisation of the plunge columns removal sequence will reduce the construction programme. Rendel’s scope includes the preparation of structural models, testing of various scenarios and definition of amendments to be implemented in the design to allow the selected alternative plunge columns removal sequence to occur.

      Both shafts are part of the State Library/CBD North Station.

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      • John Holland Seymour Whyte/TfNSW
      Infrastructure
      Engineering structures

      Sydney gateway

      Australia
      Proof engineering for permanent works
        Customer
        John Holland Seymour Whyte JV
        Place
        Australia, Sydney

        Type of services

        Proof engineering for permanent works, and category 1 temporary works. Independent check engineering for category 2 temporary works

        Rendel carried out proof engineer checks on the permanent works of all the complex bridges and the flyover. In addition, Rendel provided proof engineering services for the erection engineering and launching for the twin arch bridges. Additional services during the construction phase included the proof engineering of design changes and temporary works packages.

        The Sydney Gateway project is part of Transport for New South Wales’s (Transport) strategy to increase the capacity of the infrastructure and services in the area surrounding Sydney Airport at Mascot. Sydney Gateway will provide a new toll free connection from St Peters Interchange to the International and Domestic Terminals and beyond. It is being delivered to improve travel times to Sydney Airport, the M5 and Eastern Distributor.

        Transport awarded a design and construct contract for Sydney Gateway to John Holland Seymour Whyte Joint Venture in November 2020. Major construction has started late 2021 and the project is expected to be open to traffic in late 2024.

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        • Surf lakes
        Water
        Tourist harbours

        Surf lakes

        Australia
        Value engineering and risk identifcation study
          Customer
          Surf lakes
          Place
          Australia

          Type of services

          Rendel’s team in Australia has been appointed in a technical advisory role for Surf Lakes in Yeppoon, Queensland.

          Surf Lakes is currently developing a cutting-edge Surf Park featuring a proprietary Wave Machine and innovative bathymetric reef designs, slated for construction in various locations worldwide. A prototype surf park has been operational in Yeppoon for approximately six years, serving as a demonstration site for this groundbreaking technology. This design is generic in nature and is to be adapted into site-specific detailed designs for each Surf Park location. This will start with upgrading the Yeppoon site to a commercial facility.

          Rendel brings its wealth of experience in engineering design to the concrete lake bed with scope including:

          • Review of proposed commercial lakebed design and jointing details.
          • Value management to suit the site and its intended use.

          This is a critical and exciting step to assist Surf Lakes in converting its prototype site into a commercially operating facility. Design work is well underway and the outcomes are looking good for an economic and robust solution that will allow perfect waves for the full facility design life with minimalised maintenance requirements.

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          • Sydney metro Noth West rail link
            Harley Kingston/ Shuttterstock.com
          Infrastructure
          Engineering structures

          Sydney metro North West rail link

          Australia
          Proof engineering; independent checking; value engineering; construction supervision
            Customer
            Impregilo-Salini JV
            Place
            Australia, Sydney

            Type of services

            Proof engineering; independent checking; value engineering; construction supervision

            The A$8.3 billion (£4.6 billion) North West Rail Link was Australia’s largest public transport infrastructure project at the time of construction and a high priority rail project for the New South Wales (NSW) Government.

            The principal Design and Build (D&B) Contractor for the A$340m (£190m) Surface and Viaducts contract (SVC) is the Impregilo-Salini Joint Venture (ISJV). The SVC involved the construction of a 4.6km long ‘Skytrain’ section comprising a precast segmental elevated viaduct. The project also included a complex, 270m long cable-stayed bridge with a curved geometry in plan and employing a single plane of cable-stays.

            Rendel was appointed by the ISJV as Proof Engineer to perform an independent design check of the viaduct as well as the cable-stayed bridge.

            Rendel also provided expert technical advice and value engineering for the cable-stayed bridge over Windsor Road at Rouse Hill, Sydney.

            Opened in 2019, the North West Rail Link is be the country’s first fully automated rail system and is the first stage of Sydney’s new rapid transport network.

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            • TfNSW
            Transportation
            Conventional line

            Parramatta Light Rail Stage 2

            Australia
            Peer review, independent design check, proof engineering
              Customer
              John Holland
              Place
              Australia

              Type of services

              Peer review, Independent design check, Proof engineering

              Rendel Limited has been appointed to undertake the Proof Engineering services for the detailed design of the Enabling Works for Parramatta Light Rail Stage 2. This appointment follows our successful tender bid with John Holland.

              Our involvement as part of the Enabling Works will begin with the delivery includes Proof Engineering services for a new 340-metre long concrete segmental, post-tensioned bridge over the Parramatta River, between Wentworth Point and Melrose Park.

              Parramatta Light Rail Stage 2 will see the delivery of 14 stops over a new 10-kilometre two-way track, with travel times of around 31 minutes from Camellia to the Carter Street Precinct via Sydney Olympic Park, and a further seven minutes to the Parramatta Central Business District.

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              • Fraser tunnel
              • Fraser Tunnel map
              Infrastructure
              Underground structures

              Fraser river immersed tunnel

              Canada
              Independant category 3 checker for the design of the Fraser river immersed tunnel in Vancouver
                Customer
                Cross Fraser Partnership (CFP)
                Pomerleau,
                Bouygues,
                FCC
                Arcadis
                Immontec
                Place
                Canada, Vancouver

                Type of services

                Independent Category 3 verification of the tunnel.

                This immersed tunnel under the Fraser River will replace the existing George Massey tunnel on highway 99 between Vancouver and the communities to the south and the U.S. border — which has become outdated and insufficient. It will serve as a vital transportation link, reduce travel times, improve transportation safety, and offer better public transit options. It includes:

                • A twin-tube immersed tunnel with 4 traffic lanes in each direction, 2 of which are dedicated to public transit, with a total length of 1,100 meters including cut-and-cover approach sections; the immersed sections have a total width of 45 meters
                • A multi-use path for pedestrians and cyclists between the two tubes
                • A new bridge over the Deas Slough with 2×4 lanes, 380 meters long
                • Access interchanges
                • Various structures, retaining walls, etc.
                • Technical buildings for ventilation and services

                The innovative and advanced design solutions of the immersed tunnel will prioritize sustainable construction practices.

                Upon completion, the existing tunnel will be dismantled.

                 

                As part of this project, INGEROP, together with its subsidiairy, Rendel, is responsible for the independent category 3 verification of the tunnel.

                This mission includes validation of the design studies and independent checks of the critical structures (tunnel, viaducts), helping to identify and mitigate risks.

                 

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                • Condederation line
                  Etienne Beauchamp - Ingérop
                Transportation
                Conventional line

                Confederation line

                Canada
                  Customer
                  City of Ottawa & Groupement KEV (Kiewit, Eurovia, Vinci)
                  Place
                  Ottawa, Ontario

                  Type of services

                  Independant monitoring of signalling and train control tests

                  The Confederation line extension project consists of two extensions, to the east and west of the existing line. The project is being carried out in several phases. Following the commissioning of phase 1 in September 2019, phase 2 will operate the same signalling systems (CBTC supplied by Thales).

                  Our mission

                  As part of this project, Ingerop has been commissioned to provide independent monitoring of signalling and train control tests.

                  Ingerop’s mission is to :

                  • Understand the performance requirements of the contract,
                  • Study the technical solution implemented by Thalès,
                  • Review Thalès’ SAT and SIT test procedures,
                  • Be part of the test organization team and participate in SAT and SIT tests,
                  • Follow up on tests and certify that they have been carried out correctly,
                  • Implement a conflict resolution system, including decision-making.

                  As part of this project, Ingerop has been commissioned to provide independent monitoring of signalling and train control tests

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                  Transportation
                  Metro

                  Ontario Line-Metrolinx

                  Canada
                    Customer
                    ONLineLinx (JV ALSTOM, John Laing, FCC)
                    Place
                    Toronto-Canada

                    Type of services

                    The Ontario Line is a project for a new automatic subway line, about 13 km long, to serve densely populated areas, as part of an ambitious program to modernize and electrify public transport.

                    Our mission

                    As part of this project, Ingerop was called upon by the OTG Ontario Transit Group (FERROVIAL -JANIN – VINCI) during the design-build tender phase to provide a critical review and expert opinion on the electromagnetic studies, including tunnel ventilation, HVAC, electrical power, as well as the interface with the Rolling Stock, Systems, Operations and Maintenance (MRSEM) package.

                     

                    In addition, Ingerop was retained by Asltom Canada to prepare their bid (with John Laing and FCC) for the catenary component. The mission included :

                    • setting up a design reference framework, taking into account local regulations and Alstom’s scope of supply
                    • managing the catenary studies carried out by Alstom’s back-office teams in StOuen
                    • costing of the project

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                    • Chemin de fer de Gaspédie
                      Louis Vrignaud - Ingérop
                    Transportation
                    Conventional line

                    The Gaspésie and Québec Central Railway

                    Canada
                    Gaspésie Railway : 330 km Québec Central Railway : 150 km
                      Customer
                      Ministry of Transportation of Québec
                      Place
                      Canada - Québec

                      Type of services

                      Strategic advisor
                      Responsible for operational studies

                      Gaspésie Railway (CFG) and Québec Central Railway (CFQC) are two ambitious rail infrastructure rehabilitation projects, aimed at restoring and modernizing strategic rail lines in the Gaspésie and Central Québec regions.

                      The Gaspésie Railway is a mixed rail line, serving both freight and passenger traffic. Due to advanced obsolescence and extensive damage caused by successive storms, the line has been out of service since 2013. In order to breathe new life into this essential infrastructure, the Ministère des Transports du Québec made a commitment in 2017 to rehabilitate the entire network, with a view to relaunching its operation for economic and tourism uses.

                      The Québec Central Railway, which linked various municipalities in Central Quebec, was heavily damaged by major flooding and has been out of service since 1994. In 2020, the Ministère des Transports du Québec launched a comprehensive network rehabilitation project to restore this strategic route.

                       

                      Our Mission

                      Ingerop was mandated by the Ministère des Transports et de la Mobilité Durable du Québec to carry out the following assignments:

                      Strategic advisor 

                      • implementation strategy,
                      • drafting of technical specifications,
                      • technical advice on engineering structures,
                      • cost estimates,
                      • steering of studies
                      • drafting calls for tender.

                      Responsible for operational studies

                      •  Operations analysis
                      • Hourly graph modeling with input data
                      • Analysis of project situations including freight and passenger traffic
                      • Infrastructure modeling
                      • Estimation of typical freight or passenger markets
                      • Optimization of infra/MR/connection system
                      • Integration of new assumptions,
                      • Modeling of a stabilized timetable
                      • Presentation of macro results for each project situation
                      • Supply of timetable graphs,
                      • Indication of the number of train paths per day and per category
                      • Evaluation of freight and passenger capacities
                      • Identification of requirements for crossing stations, freight sidings and signalling systems.

                      Ingerop Canade’s work on this project also included operational and load-bearing studies to ensure that the planned siding and track equipment was suitable for the anticipated traffic and operating mode. In addition, Ingerio Canada was commissioned to propose a maintenance strategy including, among other things, inspections, work, necessary tools, intervention methods, human resources, and a high-level estimate of annual costs.

                       

                       

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                      • ©Sizewell-C-Limited
                      Energy
                      Nuclear

                      Sizewell C

                      Sizewell, United Kingdom
                      Execution studies
                        Customer
                        NNB generation company
                        Place
                        Sizewell, United Kingdom

                        Types of services

                        The United Kingdom aims for carbon neutrality by 2050 and seeks to accelerate the development of nuclear energy. It has therefore approved the project to replicate Hinkley Point C at the Sizewell site. This project includes the construction of two pressurised water reactors of the EPR type with a total capacity of 3.2 GW. Thanks to their expertise on the Hinkley Point C plant, the Ingerop teams have been commissioned, through a framework agreement, to carry out the detailed civil engineering studies for four nuclear island buildings dedicated to effluent storage and control, utilities, waste treatment and storage.

                        The scope of the studies is as follows:

                        • Global calculations (soil-structure interaction, building modelling, reinforcement detailing),
                        • Local calculations (rebar detailing),
                        • Creation of 3D models (formwork and reinforcement).

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                        • Ingerop
                        Transportation
                        Stations

                        Architectural studies for the integration of Vilafranca station

                        Vilafranca del Penedès - Spain
                        Architectural and structural design of railway infrastructure and stations
                          Customer
                          ADIF
                          Place
                          Vilafranca del Penedès, Spain

                          Type of services

                          Architectural and structural design of railway infrastructure and stations

                          Ingerop is deploying its expertise in architecture and railway infrastructure for the development of this urban integration initiative in Vilafranca del Penedès, on the outskirts of Barcelona. This construction project involves covering the existing line over two separate areas to reduce the impact of train traffic and improve urban continuity.

                          Accessibility to the station will also be optimised through new facilities that ease user movement. Ingerop is responsible for the architectural and structural design of railway infrastructure and stations, while integrating electrification systems and civil protection measures adapted to the constraints of the underground railway environment.

                          The installation of sound barriers will notably help reduce noise pollution and improve the comfort of local residents. The mission includes drafting the construction project, as well as providing support during the tender process and the initial phase of the works, incorporating technical and regulatory requirements.

                          Finally, special attention will be given to critical components for safety and reliability, such as bogies, car bodies, braking equipment, the traction system and safety systems.

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